Leadership Traits Of A Farmer
Last week was one of my favorite times of the year. It was the week of our county fair, Besides loving helping my son prepare his dairy show cows for the 4H and open shows, I love visiting with community members. My favorite visits, though, are with former students. It is like a big reunion. All of my former students are special, but I have one former student that always schedules some time to sit and have a very quality visit. I end up blogging about our visit every year. I value this time because I learn so much. He always wants to know about what is going on in my life. This year, like every year, he had advice, words of wisdom, and encouragement that I will use in my professional life. Click here to read last year’s post entitled I Have Paid For An Education With My Mistakes about Andy Clark. Andy easily makes it to the top of my list of most respected students. He has truly become an outstanding agricultural leader.
During our visit this year I became even more proud of Andy than I already was. He has done an outstanding job of improving, expanding, and innovating his family farming operation. As we visited I realized what a great leader Andy had developed into. The impressive part to me is that he continues to develop himself and grow professionally. He does not settle for status quo. We had the chance to visit for about five hours sitting at our cattle stalls and I picked up on six leadership traits that Andy has really developed and honed that would make many CEOs jealous. I’d like to share these traits with you here:
- Innovating – Innovation is a very important leadership trait. Andy has created different paths for producing for markets with specific needs. These specific needs offer a better chance at evening out the peaks and valleys of commodity marketing. Amazingly, once he has innovated in one area, he is already looking for the next.
- Resourcefulness/Adaptation – Andy clearly has a handle on looking for ways to improve efficiency, make use of byproducts, and reformulating to keep the farming operation on a progressive track.
- Managing Time and Leading People – I was so impressed when Andy was describing his plans he had recently put in place to retain and develop his employees. His wage/compensation plan has made it possible for him to retain and attract employees and have them where they need to be, at the time they are needed. A large part of his operation is in forage making for dairies. Anyone who has ever made hay or chopped silage knows you must harvest when the crop is right. Andy has developed his leadership skills for maximum employee efficiency. He understands that the achievements of our workforce are crucial to the successful delivery of strategy.
- Financial Management – Every dollar saved in expenses is a dollar that directly benefits the bottom line. While expense control is time consuming and tedious, great farmers spend the time to reap the benefit. Living expenses, equipment and machinery purchases, decisions related to using contracted services (like custom chopping of silage), spending habits, areas where can you cut back, and investments that aren’t the best ideas today. These can be the differences between breaking even, losing money or just eking out a profit. Andy knows to the exact penny what it costs to produce a bushel of grain or ton of forage.
- Attention To Detail – During our visit, Andy pulled out his cell phone and began to give me a tutorial lesson on JDLink™. This allows Andy to see critical and timely information about his machines, online, and better yet, on his cell phone. By using the MyMaintenance™ app, he is able to move data to and from his machines – easily, securely, and wirelessly. This enables Andy to support his machines and employees, thus keeping the operation running smoothly and efficiently. We talk a lot about SMART Manufacturing and Industry 4.0, but this is truly Agriculture 4.0. Andy is on the pioneering side of using it.
- Growing Professionally – I don’t think I know anyone who is constantly learning to the extent that Andy Clark does. He was like that in high school – always studying something and thinking about the next thing he might want to do. He’s like the farmer version of Curious George®. Andy stays connected to knowledgeable sources of the latest information and innovations. He is very interested right now in robotics and wants to be a pioneer in the use of robotic equipment. The bottom line is that Andy is motivated to learn – a characteristic of a great leader.
As you can see, Andy Clark has developed into quite farmer and leader. Every year when I visit with him I become prouder of him and more impressed with him. We are planning to get together before another year passes and I hope we do because I learn and grow every time I have the opportunity and sit and visit with Andy. Do you have leadership traits that you need to develop and hone?
Pathways to Success after High School
A high school diploma no longer is the finish line—it’s now the starting line. Job growth and trends over the past 10 years have shown about 95 percent of jobs require some education after high school.
Recognizing that Indiana must offer more than a one-size-fits-all standardized test, the Indiana General Assembly took action to provide meaningful pathways for Hoosiers’ success. In the 2017 legislative session, lawmakers directed the Indiana State Board of Education to modify Indiana’s graduation requirements, ensuring students are better prepared to enter a new economy. The goal was simple: offer pathways that provide relevancy for students and better prepare them for life after high school.
Later that year, the State Board approved what is now known as Indiana’s Graduation Pathways. During this process, the State Board collaborated with national and state experts while engaging students, parents and educators on how to effectively deliver lasting value to all students through their education journey.
To complete a pathway, a student must take several actions, including fulfilling Indiana’s course requirements and completing an employability experience by applying classwork to real-world situations. This could include completion of an independent research project, participating in meaningful civic engagement or having a part-time job, apprenticeship or internship. Students must also choose a benchmark that best suits their career goals, such as taking the SAT or ACT to attend college, completing the ASVAB to join the military or earning a state-and-industry recognized credential or certification to join the workforce. Selecting and completing a pathway ensures students are better prepared to transition from high school to college, the workforce or the military.
While Graduation Pathways won’t be a requirement until the class of 2023 – this year’s eighth graders – some Indiana schools are implementing Graduation Pathways right now. In these school districts, parents and educators can have conversations with their students about an individualized graduation plan that provides students a relevant education, prepares them for the global economy fuels a desire for lifelong learning. Parents should have conversations with their local school officials to determine the implementation timeline at their child’s school.
Using Graduation Pathways allows Hoosier students to transition from high school into life’s next steps. Together, we’ll raise the bar for our state’s future workforce, so that today’s students will graduate with the relevant skills needed to compete in a global economy.
“The Rock” In The Atlantic Ocean
Yesterday while exploring the rocks along the Atlantic Coast of Maine I found a beautiful rock that once I took out of the ocean 🌊 wasn’t so beautiful any more. That experience prompted this VLOG Post:
Independence Day Leadership Lessons From Maine & Joshua Lawrence Chamberlain
On this 2018 Fourth Of July morning I am reminded of the great leadership that has been necessary for the United States to become the great country it is. My family and I are vacationing in Maine right now so, of course, I had to do some studying of influential leaders from Maine. Boy did I come across a great one: Joshua Lawrence Chamberlain. Now I know that Independence Day is observed to honor our Declaration of Independence from the tyranny of Great Britain and those who provided the leadership during this important time of our country’s founding, but since I am in Maine I am going to honor and remember Chamberlain too.
Raised from a modest life in the small town of Brewer Maine, Joshua Chamberlain chose the professions of ministry and academia filling in the post of Professor of Rhetoric at Bowdoin College during the tumultuous 1850s. As the Civil War broke out, Chamberlain felt the impulse to serve based on his belief in preserving the union and his moral conviction against the institution of slavery. In early 1862, Chamberlain expressed his desire to serve to the Governor of Maine, who offered him the rank of Colonel in the Maine volunteers. He turned that rank down because he did not believe he had the experience necessary for the rank. This is lesson one learned from him – be modest and know what skill level you have and what you still have to learn. Believing he needed to gain experience and knowledge of the military profession, Chamberlain’s uncommon act of humility set a tone for the remainder of his service.
But the cause for which we fought was higher; our thought wider… That thought was our power. ~ Joshua Lawrence Chamberlain
Joshua Lawrence Chamberlain went on to have a very successful military career and ended that career as a Brigadier General, but two Civil War stories are worth telling in this blog post. Here they are:
Battle of Gettysburg, July 2, 1863, Little Round Top
Colonel Joshua L. Chamberlain, who he now commanded, ordered the 20th Maine Regiment to execute a daring counterattack against the 15th Alabama Regiment of the Confederate Army on July 2nd 1863 during the Battle of Gettysburg. At the extreme left flank of the Union Army, the 20th Maine fought off repeated assaults for the past several hours against the determined Confederate Soldiers. Even though the 20th regiment was outnumbered and low on ammunition, Chamberlain’s bold decision and courageous leadership led his men of Maine down the slopes of Little Round Top at Gettysburg, Pennsylvania and stopped the Confederate assault against the Union Army’s left flank. He showed tremendous insight and leadership in making this bold move. Colonel Chamberlain was inspirational to his men and as a leader, a true influencer.
Confederate surrender at Appomattox Courthouse, April, 1865
Joshua Lawrence Chamberlain taught us what it meant to be a man of character and compassion when he was personally asked by General Ulysses S. Grant to preside at the Confederate surrender at Appomattox Courthouse over the surrender detail. It was not the fact that he presided that is noteworthy here, it is the awesome act and example of leadership he performed. As the 20,000 Confederate Soldiers paraded by to turn over their arms and battle flags, Chamberlain gave the Union Army detail the command of “carry arms” to salute Confederate’s service and gallantry in battle. Many, then and now, credit this leadership gesture as the beginning for the country’s healing process toward reconciliation.
This act took courage and would bring him accolades and plagued him politically for the rest of his life. The southerners deeply respected him for this show of compassion and respect. Conversely, however, many northerners, including those in his home state of Maine, did not see it that way. They wanted to continue the humiliation of the Confederacy. Chamberlain did what was right and faced the consequences.
Congressional Medal of Honor
Joshua Lawrence Chamberlain was awarded the Medal Of Honor for his service At Gettysburg. He saw combat at Fredericksburg, Cold Harbor, Petersburg, Five Forks, and the Appomattox Campaign.
Chamberlain Leadership Lessons
Chamberlain always positioned himself in the middle of his brigade’s formation. He led shoulder to shoulder with his men. This built trust and gave him the ability to truly know what was going on. Chamberlain reassured his soldiers through his cool and calm presence during the heat of combat. He garnered the trust of his men through his actions in combat. The other thing that really impressed me as I studied this hero was his commitment to studying his new military profession, and his commitment to developing his subordinates. We need to pay attention to these lesson learned and apply them to our daily lives as leaders.
Learn More About Joshua Lawrence Chamberlain
There are so many more leadership lessons to learn about this great man that went on to be President of Bowdoin College in Brunswick, Maine and four term (one year terms at that time in Maine). Let me suggest two ways that I did to learn more:
- Visit Bowdoin College in Brunswick, Maine and visit the Joshua Lawrence Chamberlain Museum. It is awesome! I learned a great deal from the tour and curators there. The museum is the restored home (the only home he and his wife, Fanny, ever owned). There is family history, Civil War history, history of his time as Bowdoin College President, and history of his Governorship. It is awesome!
- Read the great book by Alice Rains Trulock, In The Hands Of Providence: Joshua L. Chamberlain & The Civil War. This book is awesome and I gave it five stars. Is a very well written well told story of this great leader. This book inspired me to dig deeper and explore more to understand how this man became the great leader he did, at a crucial time in our nation’s history.
I am thankful on this Independence Day, 2018 for Joshua Lawrence Chamberlain. What leaders are you thankful for on this day of celebration of our great country, The United States Of America?
Rewriting The Story To Create The Future!
Story Driven: You don’t need to compete when you know who you are by Bernadette Jiwa
My rating: 5 of 5 stars
Rewriting The Story To Create The Future!
This book is outstanding and warrants the writing of a review. I did a great deal of highlighting while reading this book and tweeting. Bernadette does an outstanding job of guiding us through how to differentiate ourselves, our brands, and our organizations by telling the right story. In order to do this she teaches us in the reading how to know who we are, what we stand for, where we are headed, and what has made us personally, our brand, and our organization. Most importantly, she teaches us why this story is important to be told. She posits we need to forget about competition and focus on what makes us and our work unique and valuable. It was great to be reminded that we, and those we serve, are identified by what we do. Our story needs to be one of significance and not just success. Anyone who wants to be grounded, intentional, and deliberate in the creation of the future he or she wants the world to realize needs to read this book.
~Dr. Byron L. Ernest
The Critical Need for Relevant Learning
This past Friday I had the opportunity to attend and keynote a tremendous event put on by the Horizon Education Alliance. The event was called “Pathway Showcase” and was held in the Crystal Ballroom at the Lerner Theatre, which by the way is an awesome facility in Elkhart, Indiana. More than 200 local educators, business and state government leaders were there to see project based learning (PBL) projects that were created in partnerships between students, teachers, and business leaders. These projects were created in order to teach our students in a relevant context – a subject near and dear to my heart. There were more than 40 of these projects that took place this past year. I continue to be so impressed with the work of Horizon Education Alliance to bring the Elkhart County community together to collaborate for the betterment of education for our students.
During my keynote I talked about how we need to connect school work to real life. I told attendees that education exists in the larger context of society. Students need to know why they are learning what we are teaching and how the learning fits into his/her real world context. When society changes, so too must education, if it is to remain viable. We need to be teaching our students to use adaptation to analyze, synthesize, and evaluate to apply the learning to real world predictable and unpredictable situations. If we can achieve this level of relevant learning our students will be motivated and have the ability to creatively innovate and problem solve.
I was so inspired to spend time talking with the students, teachers, and industry leaders about their projects. What I found were students working in teams to experience and explore relevant, real-world problems, questions, issues, and challenges; then creating presentations and products to share what they have learned. What I found were engaged students who were great communicators and very passionate about the projects created for their learning.
All the projects were awesome, but a couple really spoke to me. Chamberlain Elementary School students walked me through how they had learned to create by developing a first draft, multiple revisions, practicing and receiving feedback, and then finishing the final draft. These Chamberlain Explorers were learning to iterate. The students would not let me leave without sharing the Chamberlain Habits of Scholarship. See photo below for the habits:
I also had the opportunity to meet students from Elkhart Memorial High School who had been doing real world/real time research on soybean phytopathology with scientists from Agdia, Inc. As a former Agriculture Science teacher I could not have been prouder of these students. We cannot make it much more relevant for our students than having them do actual research on real problems with actual scientists. This adult interaction is also a very important part of facilitating relevant learning.
At the end of the event I really got emotional and realized that the world is going to be o.k. as long as we continue to teach our students relevant skills in engaging ways. Here are my final thoughts on how to make learning relevant and meaningful for our students:
To learn collaboration – work in teams
To learn critical thinking – take on complex problems
To learn oral communication – present
To learn written communications – write
Thank you to all the schools in Elkhart County and to Horizon Education Alliance for inspiring me and what you are doing for students!
Excavating Lifelong & Engaged Learners
Today’s world absolutely requires collaborative and critical thinkers, creative and courageous innovators, and true lifelong learners. Then comes the question – how do we achieve having our students become all these things? First of all, I believe we must do a better job of providing career exploration opportunities for our students at a much younger age. This means so much more than just hearing about jobs or walking by a booth at a job fair and getting a piece of candy. It means really digging in (no pun intended) and learning about what career paths fit the interests and passions of the student. It also means facilitating the creation of a plan of how to get there. We need to be thinking about internships and pre-apprenticeship programs. If we get this right, I believe it brings relevancy to the students’ education and will improve student engagement. We do a pretty good job of mapping out the courses and plans for four year colleges (mainly because there is a list of courses needed to get accepted). But, when it comes to helping our students into other paths, we need to improve.
William E. Dugan Training Center
I was reminded of this recently when spending some time with Mark Kara, Assistant Apprenticeship Coordinator for the International Union Of Operating Engineers Local 150. While at the Apprenticeship and Skill Improvement Program‘s William E. Dugan training site, he made the comment that he would go to a school job fair and “…when I leave I suck everything that I told the kids or that they learned about us out of the room as soon as I walk out.” This really resonated with me because as I toured and learned more about this amazing training program and facility, I realized how we need to have our students realize these opportunities exist. We need both our students and parents understand the career opportunities that exist outside the normal four year degree track. The jobs associated with the apprenticeship programs I was witnessing were high wage/high demand and highly skilled. We owe it to our students to get better at this!
While at the training facility I had the opportunity to run a Caterpillar Excavator Simulator. Wow, what an experience! Apprentices start out on the simulators for so many hours before moving to the real machines. I’m not going to lie, the farm kid in me was coming out and they had to pull me off the thing. The cool part is that the Cat Simulator you see me on in the picture, for example, has hand controls that can be switched out for different CAT machines. In other words, the same simulator can be used to simulate all of the heavy CAT machinery. And, as new models come out, the new controls can be purchased and put on with software updates. The controls are the actual control panels from the machines. Bottom-line, however, is we need to be using real world experiences like this in some type of pre-apprenticeship programs to get students interested and then teach our courses in a real life context. These are just the kind of things I researched and discuss in my book, The Hand In The Back Of The Room.
In my opinion, a rather clear pattern of practices has emerged as to what works for engaging students and certain “best practices” are recommended and should be put in place. Exploration and relevancy are at the top of this list. You can’t do much more exploring or be more relevant than actually sitting in the same seat using the exact same controls as the real equipment I would be using if I wanted to be an excavator operator – let me tell you, I could get my mind wrapped around that!
One common prerequisite for engaging learners is “relevancy.” Today’s learners ask that their learning apply to real-life scenarios whenever possible as opposed to being theoretical and text-based. Working with authentic problems or community issues engages students and builds a sense of purpose to the learning experience. Students, themselves, clearly want their work to be intellectually engaging and relevant to their lives.
Additionally, today’s learners ask for the opportunity to explore and to find solutions and answers for themselves. We need to be giving our students the opportunity to explore different careers by actually living them; just like I lived while running an excavator. Here’s the deal: Our students want to turn the thing on, get in there, mess around, and see what works; and, what does not work.
As we enter a time where we are making Graduation Pathways available to our students, we must increase and improve the opportunities for our students to explore different careers first hand and facilitate their learning by connecting school work to real life.
You Can’t Know It All So You Might As Well Be Curious!
This guest post originally appeared on the Conversations Worth Having Blog
You Can’t Know It All So You Might As Well Be Curious!
By Cheri Torres
Adopt an attitude of curiosity about life. When we are genuinely curious, we naturally ask generative questions. Such questions:
• Make room for diverse and different perspectives. How do you see it?
• Surface new information and knowledge. How did they manage this process at your previous place of work?
• Stimulate creativity and innovation. What might be possible if we . . .?
When dealing with any issue, even difficult issues, generative questions make unseen information visible and result in conversations that create trust, positive energy, and the transformative power to move the system forward in a desired direction. The result: new ways for solving complex problems and compelling images for collective action. Here is a table from our book, Conversations Worth Having.
Here’s an example that parents of teenagers will easily relate to. Monica, mother of a teenage boy, uses generative questions to change the conversational dynamic with her son. Monica had been in the midst of a recurring argument with her son, Aiden. She was tired of the same old interaction that never produced a way forward. Aiden wanted to borrow the car over the weekend to go ‘do things’ with his friends, and Monica didn’t like the idea of him joyriding with the possibility of getting into trouble. Their critical conversations had created a rift between them, which saddened Monica, but she didn’t know what else to do. Suddenly, in mid-conversation, it occurred to her she could use the practice she’s learned at work for shifting the tone and direction of a conversation. When Aiden started to reiterate the argument, Monica held up her hand, paused and said, “I really do understand why you want the car, and I hope you understand why I’m worried for your safety and well-being. So, how can we have a more productive conversation? How can we come to some agreement that allows you to get the car and me to feel comfortable that you’ll make good decisions, even if your friends are pressuring you?”
Aiden was stopped in his tracks. This time it was his turn to pause, and then they began a brand new conversation that promised to be worthwhile . . . and it was. Monica’s question allowed Aiden to let his mom know he did understand. He shared that sometimes he was glad he hadn’t been allowed to have the car because of where his friends ended up. But other times, he’d missed out on experiences he wanted to have and at those times, he felt she was being over protective. Upon hearing that, she realized she hadn’t even considered that part of the stalemate might be her own refusal to let go. They eventually arrived at an agreement to start small and keep expanding car privileges as trust and confidence grew between them.
Monica shifted the conversation out of critical debate and into a conversation worth having by reframing the situation and asking a generative question. This simple action shifted the tone and direction of the conversation. It allowed both of them to step back, reflect for a moment, and be more open and honest, and this shifted the outcome of their interaction. [To read more stories like this, order Conversations Worth Having today.]
This is one of the most valuable practices you can develop for building strong relationships, expanding the potential of a group, surfacing possibilities in the face of challenges, and rapidly moving towards desired goals.
Generative questions often arise naturally when we frame a conversation around what we want but don’t currently have. For example, “I don’t have the money to buy a new car” to “I do have the money to buy a new car.” It’s as if the second statement primes our question generator automatically:
• “Where did the money come from?”
• “What did I do to earn, find, or save it?”
• “What miracle might occur to support that?”
• “I wonder how I could ask for a raise, it’s been six years, and they tell me I’m a real asset.” What if I frame it as an adjustment in pay?
• “What if I offered a workshop and had just enough people coming to pay for the car?”
Take the opportunity now to try this little miracle maker with your own problems or “don’t wants”. Flip it, and then let the generative questions flow. Let your curiosity and imagination help you turn the flip into your future reality. You can download the Executive Summary for an overview of the practices and principles.
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About Cheri Torres:
Cheri Torres, Ph.D. brings the practice of Appreciative Inquiry, design thinking, and an ecological worldview to communities and organizations striving for sustainable growth. Her work facilitates learning, innovation, and dynamic interpersonal relationships capable of achieving remarkable outcomes. Cheri has worked with diverse communities across the globe, from public schools and community organizations to corporations and government entities, to elevate their strengths and broaden their capacity for collaboration and collective intelligence. She has trained thousands of trainers and teachers in the use and practice of Appreciative Inquiry and Experiential Learning, with a particular focus on leadership development, teamwork, creativity, and sustainable collaboration.
She has authored or co-authored numerous books and articles, the newest of which is Conversations Worth Having: Using Appreciative Inquiry to Fuel Productive and Meaningful Engagement co-authored with Jackie Stavros.
Reaching For New Heights In Talent Development
Bern Switzerland
Because my job now involves talent identification, training, retention and helping educators discover, develop, and distribute skills in leadership and their craft (what we at Noble Education Initiative call 3D Leadership™), I have been thinking about this a great deal the past few days while in Germany and Switzerland. While our Indiana delegation organized by Horizon Education Alliance has been focusing on educating students in the 10-18 year old space (high school for Indiana), many of the principles apply to any age or experience group. The application to any age group is important because of the number of incumbent workers, those adults already in the workforce who need training or retraining, in Indiana (I am sure this is the same for many other states, industries, or countries). I really like the idea of a dual track approach to learning in Switzerland. Students are in class one to two days per week, depending on their program of study and then three to four days per week in meaningful employment (apprenticeship).
Yesterday, our Indiana delegation spent time with CSL Behring in Bern Switzerland studying their talent development. Talent development for this great company includes upskilling current and new employees, soft skill development training, leadership training, and apprenticeships. It impresses me that this company takes a holistic approach to being a talent magnet.
CSL Behring‘s vision for talent development says it all:
The pillars are the most important part here in my view:
- Pioneering
- Reliability
- Entrepreneurial Spirit
- Passion
CSL Behring is committed to working on these pillars with not only young apprentices, but with all employees. Let me dig a little deeper and give you my take on the four pillars.
Pioneering
Pioneering leaders are adventurous — driven to keep seeking bigger and better roles, products, and experiences. They inspire a team to venture into uncharted territory. We get caught up in their passion to grow, expand, and explore. Pioneers have a high need for freedom and see opportunities where others don’t. The pioneering leader reminds us that innovation doesn’t happen without active exploration.
Reliability
Reliability means that you do what you promised to do and that others can count on you. It is a positive social character trait. People don’t like to deal with those who are unreliable. They’d rather give their business and rewards to someone they can count on. Being considered reliable means that you are conscientious and keep your promises. A reliable person does not make excuses. A reliable worker will be trusted to do the job as promised and can reap the rewards of raises and promotions. A business that has a reputation of being reliable or making reliable products will get repeat and new business, as well as reducing costs of rework or repair.
Entrepreneurial Spirit
This is about employees thinking like owners. This entrepreneurial spirit is really an attitude and approach to thinking that actively seeks out change, rather than waiting to adapt to change. It’s a mindset that embraces critical questioning, innovation, service and continuous improvement. It really boils down to taking ownership and pride in one’s organization.
Passion
Passion, without compromise, is the fuel behind all great leaders. If we want outstanding employee engagement, then we must help those in our organizations find their passion. This is particularly true with young apprentices. I don’t think we are even scratching the service on what needs to be done to help our young scholars find their passion. Leadership is the passion toward each team member, pushing them toward a higher level of accomplishment. Leadership is the passion for continuous and deliberate self-improvement.
Noble Education Initiative’s 3D Leadership™ Approach
Here’s what I’ve learned, we must be providing practical know-how and the skills needed for all occupation. Incumbent workers and young apprentice scholars need to have an active part in the production process of the industry he or she is studying to be a part of. In the classroom we must be developing technical, methodological and social skills, theoretical, and general principles. I have been calling these the core competencies and transferable skills. We also need to figure out how to leverage our third party providers of technical skills and knowledge for our students. We owe it to all our learners to provide high quality training that is delivered through state-of-the-art teaching and efficient transfer into practice™.
Learning 4.0
Yesterday I had an incredible experience at the Benteler Education and Training Center in Paderborn Germany. We had the opportunity to learn Smart Manufacturing first hand by working in the Benteler Industry 4.0 Learning Factory. This factory was built by the students and used to teach Industry 4.0 smart manufacturing practices and techniques. This learning factory also affords students the opportunity to use equipment and use 4.0 practices. There are three choices of products to build in the learning factory: speed boat, semi tractor; or sports car. The cool part was that all of the parts for the products except for the the grill ornament (made by 3D printer) were Lego™. I had the honor of working with Representative Bob Behning on this project.
The line starts with the selection of which product and what color the product will be built. For this part of the factory SMART glasses are used in order to give the student the opportunity to use and navigate this 4.0 technology. I am really glad I had the opportunity to do this. We had been hearing about SMART glasses and having the opportunity to actually use them on the production line was awesome. Then after the selection of the color and product the line gave us a tray of parts to get started.
After assembling the frame of our truck it was then moved down the assembly line and the RFID chip (I could relate to this because it is like the RFID tags we use for data and identification of our dairy cows) read what product we were building and gave us the next set of instructions digitally. As we waved our hand over the screen the proper bin for the next part would light up and then the screen told us where to put the parts. Even though we were doing some human labor on this it was evident to see all the skilled labor that was needed to program the line to give us the right parts on time during the assembly. Finally, we installed the Benteler emblem made in the 3D Printer to the grill of the truck.
One of the coolest things was at the end of the assembly line when our completed truck went into the sensors to tell us if we had made it correctly. We either got a green light or a red light. The green light meant we had it perfect, the red meant we had a flaw. Sadly, we got a read light. We went back and studied, but could not find the issue. We found there was an error and we were not given the instruction or part to put some covers on the clearance lights on the front of the truck. But, how cool is that to have sensors that could tell us if the product was perfect. Here is a picture of our final product:
I am so glad I had this experience. It also really drove home the fact that, as the research tells us, as adults we like to learn like our young students. We want the education to be relevant and we want to be engaged in the process. Let me tell you, Representative Behning and I were very engaged. We were excited as the truck came together and went down the line. Then we were screaming when the truck did not pass inspection. We were ultimately proud of our product. Bottom-line – This Industry 4.0 Learning Factory made school work into real work. We were using real life digital tools to make a real product in real time. How much more engaging can you get?
The factories of the future will be very different from the workplaces of today – in 2016 alone nearly 200,000 robots were deployed in automotive factories and a further 85,000 were installed in factories making electrical and electronic goods, so automation will liberate people from the drudgery of production lines. Now with Artificial Intelligence (AI), the robots will be able to interact with the human. These “cobots” will take robotics to a new level. This past week we have also learned that at work or at home, the Internet of Things (IoT) will completely change the way in which most of us carry out our basic daily tasks, eliminating the drudgery of shopping, banking and even cooking.
I am so glad I have had the opportunity to learn about Industry 4.0 this past week. One thing is for sure: this will completely change the dynamics of manufacturing and will mean that we will be able to make products that are tailored exactly to our wishes in every way we could want. The very same technology is already being used to produce motor vehicles and even to “print” buildings, so the possibilities are almost endless! We need to make a commitment to making sure we have our students ready for this workforce. That means we must start and continue to have the conversations between all sectors about how to do what is best for our students. This involves bringing business/industry, k-12 education, higher education, education advocate organizations, business/industry organizations, state officials, families, and students together to partner how to make this happen. I appreciate all the work that organizations like Horizon Education Alliance are already doing to make the conversations happen – thus why we are learning in Germany and Switzerland. It is the right thing to do for our scholars!
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